The TSF1 is a 3-roller fixed-mount tension sensor designed to measure the running tension of fragile fibers up to 1.5 mm diameter. Large 70mm diameter rollers minimize the bending angle making the TSF1 ideal for testing sensitive materials such as optic fiber, carbon fiber, etc... Built-in signal conditioning with ZERO and SPAN pots provide a high-level, analog output to minimize the chance for signal interference.
The TSF1 can be used for process diagnostics, continuous monitoring, and recording running online tensions. It can also be used as part of a closed-loop control system with a 3rd-party controller.
- Integrated measuring amplifier and high accuracy of 1 % FS
- 70mm diameter V-grooved guide rollers with ball-bearings
- Provides 0-1V (standard), 0-10V, or 4-20mA Output Signal
| Model | Range | Measuring Head Width* | Calibration Material** |
|---|---|---|---|
| TSF1-100 | 0 – 100 g/cN | 300 mm | PA: 0.12 mm Ø |
| TSF1-200 | 0 – 200 g/cN | 300 mm | PA: 0.12 mm Ø |
| TSF1-500 | 0 – 500 g/cN | 300 mm | PA: 0.20 mm Ø |
| TSF1-1000 | 0 – 1000 g/cN | 300 mm | PA: 0.30 mm Ø |
| TSF1-2000 | 0 – 200 g/cN | 330 mm | PA: 0.50 mm Ø |
| TSF1-5000 | 0 – 5000 g/cN | 330 mm | PA: 0.80 mm Ø |
| TSF1-10K | 0-10 Kg/daN | 330 mm | PA: 1.00 mm Ø |
* Depending on model, either outside dimension of front plate or outer distance between outside guide rollers
** Suitable for 95 % of applications PA = Polyamide Monofilament
Calibration to customized material: If process material differs significantly from the factory calibration material in diameter, rigidity or shape, special calibration using customer-supplied samples is recommended. For this purpose, a material sample of about 5 m should be supplied.
| Type | Max Line Speed | Roller Material |
|---|---|---|
| Standard | 5000 m/min | Hard-coated aluminium |
| Code FB | 5000 m/min | Tempered steel (for model TSF1-2000 and higher) |
| Accuracy | ±1 % full scale and ±1 digit |
| Overload protection | 100 % of tension range |
| Measuring principle | Strain gauge bridge |
| Measuring roller deflection | Max. 0.5 mm |
| Natural frequency | Approx. 500 Hz, depending on tension range |
| Signal processing | Analog |
| Temperature drift | Less than ±0.05 % full scale/ºC |
| Output signal | Standard: 0 – 1 V DC (analog) impedance: ≥ 5 kΩ Option: 0 – 10 V DC (analog), 4 – 20 mA (current) or mV/V (DMS) |
| Damping (fg) | Standard: 30 Hz (other values on request) |
| Temperature range | 10 – 45 ºC |
| Power supply | +15…24 V DC, 21 mA regulated Code A3: max. 50 mA regulated Code A10: max. +5 V DC, max. 20 mA regulated |
| Housing material | Aluminium |
| Dimensions | See PDF brochure |
| Weight, net (gross) | Approx. 800 g (1100 g) |
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